PSL-90 2K Polyurea Joint Sealant

Discover PSL-90, a fast-curing, 100% solids 2K polyurea joint sealant. Ideal for industrial concrete floors, it offers extreme durability, flexibility, and rapid return to service. Solvent-free and designed for heavy-duty traffic.

polyurea joint sealant

Product Info

Meet PSL-90, the ultimate solution for demanding industrial concrete joints. This two-component, 100% solids, and VOC-free polyurea sealant is engineered for rapid curing and exceptional durability. Designed to be self-leveling, PSL-90 creates a hard yet flexible seal that withstands heavy-duty traffic, including steel-wheeled trucks and forklifts.

Its unique, catalyst-free formula reduces sensitivity to moisture and allows for application in a wide temperature range (-10°C to 40°C), making it perfect for both interior and exterior projects. PSL-90 ensures a smooth, seamless finish, protecting joint edges from spalling and deterioration while providing excellent resistance to aging and industrial chemicals.

Key Features

  • Rapid Return to Service: With a gel time of just 5 minutes and walkable in 1 hour, PSL-90 significantly reduces facility downtime.
  • Extreme Durability & Flexibility: Forms a tough, Shore A 90 elastomer with over 350% elongation, absorbing impacts and movement without cracking.
  • Wide Application Window: Can be applied in temperatures ranging from -10°C to 40°C with minimal impact from humidity.
  • Superior Adhesion: Bonds tenaciously to concrete, ensuring long-lasting protection for control and construction joints.
  • 100% Solids, VOC-Free: An environmentally friendly, solvent-free formula safe for use in indoor environments like food processing plants.
  • Excellent Chemical & Thermal Stability: Withstands a wide range of chemicals and maintains performance in temperatures from -45°C to 100°C.
  • Topcoat Compatible: Creates a smooth transition for the subsequent application of polyurea, polyurethane, and epoxy topcoats.

Primary Applications

PSL-90 is the ideal choice for filling and protecting joints in new or existing industrial concrete floors. Its robust performance makes it suitable for:

  • Concrete Joint Repair: Filling random cracks and repairing spalled joint edges.

  • Industrial & Workshop Floors: Withstanding heavy machinery and forklift traffic.

  • Food & Beverage Facilities: Including processing, canning, and bottling plants.

  • Warehouses & Distribution Centers: Protecting joints from heavy, continuous traffic.

  • Refrigeration Plants & Cold Storage: Maintaining flexibility and adhesion in low temperatures.

  • Wastewater Treatment & Chemical Plants: Offering excellent chemical resistance.

  • Control Joints in Concrete Slabs: Providing durable, long-term protection.

Technical Parameters

PropertyConditionValue
Solids Content100%
Gel Time25°C, 50% RH5 Minutes
Tack-Free Time25°C, 50% RH30 Minutes
Walkable Cure25°C, 50% RH1 Hour
Full Service Cure25°C, 50% RH24 Hours
Tensile Strength25°C>8 MPa
Elongation at Break25°C>350%
Hardness25°CShore A 90
Water Absorption7 days of soaking<1%
Wear ResistanceCS 17, 1000g, 1000 cycles0.50 gram loss
Dry Service Temperature-45°C to 100°C
Application Temperature-10°C to 40°C
Available ColorsConcrete Gray (Custom colors available)

Application

Application Equipment:
PSL-90 is a professional-grade product that requires specific application equipment for optimal results. It must be applied using a low-pressure, two-component pump with a 3/8″ x 40 static mixing rod. Polyurea cartridges are also a suitable application method. Due to its extremely fast gel time, this product cannot be mixed or poured by hand.

Application Instructions:

  1. Surface Preparation: Ensure the joint is clean, dry, and free of all grease, oil, and loose debris.

  2. Repair & Grinding: Grind the joint edges to create a solid, sound surface. Repair any spalls or major defects.

  3. Priming: Apply a suitable epoxy primer to the joint walls to ensure maximum adhesion.

  4. Application: Use the specified two-component equipment to fill the joint, slightly overfilling to allow for shaving.

  5. Shaving: Depending on the ambient temperature, use a sharp blade or scraper to shave the excess sealant flush with the concrete surface 10-30 minutes after application.

  6. Inspection & Repair: Check for any defects or voids and perform touch-ups as needed.

Packaging & Storage:

  • Components: Two components, A & B.

  • Packaging: Supplied in 40 kg kits (20 kg Component A and 20 kg Component B).

  • Shelf Life: 12 months when stored in a closed, sealed container in a cool, dry, and ventilated environment.

  • Handling: After opening, barrels should be purged with nitrogen or dry air and resealed to protect from moisture contamination.

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